Abstract: PE water supply pipes are widely used in building water supply, building drainage, buried drainage, building heating, industrial pipes, etc due to their own advantages, the connection methods also include hot-melt connection and electric fusion welding…
PE water supply pipes are widely used in building water supply, building drainage, buried drainage, building heating, industrial pipes, etc. due to their own advantages. The connection methods include hot-melt connection and fused connection, while hot melt butt joint is the usual connection way. Regarding the detailed operation, Puhui editor summarizes the following points:
Material preparation: Place the pipe or pipe fittings in a flat position and place them on the docking machine, leaving a cutting allowance of 10-20mm.
Clamping: Select the appropriate slip fixture according to the welded pipe and fittings, and clamp the pipe to prepare for cutting.
Cutting: cutting the surface impurities and oxide layer on welded pipe section or pipe end, to ensure that the two butt end faces are smooth, clean and inclusion-free.
Centering: The end faces of the two welded pipe sections should be completely centered. The smaller the offsetting, the better the result. The offsetting cannot exceed 10% of the wall thickness. Otherwise, it will affect the quality of the docking.
Heating: The docking temperature is generally between 210-230 °C, and the heating time of the heating plate is different in winter and summer. The melting length of the two ends is preferably 1-2 mm.
Switching: Remove the heating plate and quickly make the two hot-melt end faces adhere and pressurize. To ensure the quality of the molten butt joint, the shorter the switching period, the better the result.
Butt-fusion: It is the key to welding. The docking process should always be proceeded under the melt pressure. The width of the two sides of the coil should be 2-4mm.
Cooling: Keep the docking pressure constant, let the interface cool slowly. When the curling is hard and not hot, cooling work is finished.
Completion: After cooling, release the slips, remove the docking machine, and re-prepare to the next interface.
Note: Due to the flexibility and retractility of the PE water supply pipe itself, all pipe installations do not consider the installation of the expansion joint.
PH Plastic Group is a high-tech enterprise integrating R&D, production and sales. The main products are HDPE water supply pipe, HDPE drainage pipe, HDPE doube-wall corrugated pipe, HDPE fittings, PVC pipe and PVC pipe fittings, hotline: